Development of the slope cutting method for determining the residual stresses in roll formed products

Sun, Yong, Luzin, Vladimir, Daniel, William J. T., Meehan, Paul A., Zhang, Mingxing and Ding, Shichao (2017) Development of the slope cutting method for determining the residual stresses in roll formed products. Measurement, 100 26-35. doi:10.1016/j.measurement.2016.12.036


Author Sun, Yong
Luzin, Vladimir
Daniel, William J. T.
Meehan, Paul A.
Zhang, Mingxing
Ding, Shichao
Title Development of the slope cutting method for determining the residual stresses in roll formed products
Journal name Measurement   Check publisher's open access policy
ISSN 0263-2241
1873-412X
Publication date 2017-03-01
Year available 2016
Sub-type Article (original research)
DOI 10.1016/j.measurement.2016.12.036
Open Access Status Not Open Access
Volume 100
Start page 26
End page 35
Total pages 10
Place of publication Amsterdam, Netherlands
Publisher Elsevier
Language eng
Subject 3105 Instrumentation
2208 Electrical and Electronic Engineering
Abstract The residual stresses in a roll formed product play a critical role in determining the product quality. They are generally very complex and frequently difficult to predict due to the complicated fabricating process and its parameters. Consequently, they attract many concerns from roll forming scholars and engineers. However, how to inspect the residual stresses in roll formed products efficiently and economically is still a challenge. This paper introduces a novel, highly efficient, operationally simple and accurate residual stresses measurement method for evaluating the residual stresses in roll formed products. It utilizes a modification of the current sectioning methods to firstly obtain the membrane and bending residual stresses components. Then a novel material removal approach, the tapered removal, is employed to determine the layering stresses component by measuring the curvature variations of the remaining sample through its thickness direction. A practical implementation of the method is performed through the residual stresses measurement of a typical roll formed square hollow section (SHS). The method is successfully verified by the neutron diffraction method. The new method is expected to become a routine measuring method to determine the residual stresses distribution in roll formed products, with potentially significant impact on the roll forming industry.
Keyword Roll forming
Residual stresses
Slope cutting
Measurement method
Neutron diffraction
Q-Index Code C1
Q-Index Status Provisional Code
Institutional Status UQ

Document type: Journal Article
Sub-type: Article (original research)
Collections: School of Mechanical & Mining Engineering Publications
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Created: Wed, 04 Jan 2017, 20:50:32 EST by Anthony Yeates on behalf of Learning and Research Services (UQ Library)